The outboard mount slides into the axle. Assemble the first time with the cotterpin removed from the wheel nut. Mark the natural position of the mount in the axle (ensuring the pant is clear of the tire), then dismantle everything.
Now put the o/b mount in the axle up to your mark and use a drill bit to mark the tube mount from each side through the cotterpin holes. Drill the mount tube on the bench or drill press so you don't damage the axle. I drilled them slightly over size so it's easier to install the Cotterpin.
The aluminum used to make the pants is very soft so all the mount locations will be messed up. The original doublers were not much better. You'll see I cut out all the damaged soft material and replaced with 2024T3. I also replaced all the doublers with new larger versions made from 2024T3 (032" for all except the flyer which was 040"). You'll need to install the pants and adjust their "angle of incidence" then mark the inboard mount hole locations. Remember the pants should line up with the airflow while in cruise so it may help to level the aircraft when positioning the pants.
I also put 3/32"" rubber/silicone baffle material between the steel mounts and aluminium pants to prevent chafe.
like I said..... An odyssey !
Oh and this year I replaced the structural washer-head screws with AN3 bolts for the sake of authenticity.
Now put the o/b mount in the axle up to your mark and use a drill bit to mark the tube mount from each side through the cotterpin holes. Drill the mount tube on the bench or drill press so you don't damage the axle. I drilled them slightly over size so it's easier to install the Cotterpin.
The aluminum used to make the pants is very soft so all the mount locations will be messed up. The original doublers were not much better. You'll see I cut out all the damaged soft material and replaced with 2024T3. I also replaced all the doublers with new larger versions made from 2024T3 (032" for all except the flyer which was 040"). You'll need to install the pants and adjust their "angle of incidence" then mark the inboard mount hole locations. Remember the pants should line up with the airflow while in cruise so it may help to level the aircraft when positioning the pants.
I also put 3/32"" rubber/silicone baffle material between the steel mounts and aluminium pants to prevent chafe.
like I said..... An odyssey !
Oh and this year I replaced the structural washer-head screws with AN3 bolts for the sake of authenticity.
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