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my IA says it's in "bad" shape and he wanted me to explore the possibility of getting a new one. I told him a new one would be nearly impossible to find but a good used one might not.
I have yet to look at it. I may stop by his shop tomorrow and take pics.
I also need a fuel valve for the tank. Mine is shot. Was JB welded to the tank and leaks.
You can just see here the reinforcing plates added to my new, welded-in fittings on my old fuselage tank. This was from a fairly manky tank, although all the problems were associated with the fittings.
I had the wing tanks sorted too, and in this photo you can see a similar threaded-in filler neck that I also fitted to the fuselage tank. Here's a photo of the filler neck screwed in to the welded-in fitting on the fuselage tank.
All parts sourced from Aircraft Spruce, or similar.
More text detailing the leak testing and photos on this webpage here
Gas valve
These can be overhauled by lapping in the brass tapered valve with a very fine paste (I used toothpaste) and repacking the stem. I used cotton string and dental floss to re-pack (all officially approved, of course! )
Don't trash anything till you have a replacement (then send it to someone who thinks they can fix it). I believe there is NO SUCH THING as an unrepairable part. When I worked for the Navy we once got an Aden gun pod in from the Marines that had been run over by an M-60 tank. We COULD have fixed it, but the Planner Estimators laughed so hard when they saw it they wouldn't let us try. It was only about 3" thick. Now THAT was a challenge.
Hank
Bet I can get the JB weld off that valve and make it work! Got to break out the lathe and get some liquid Nitrogen. BWA HA HA HA!!
DJ-As you know I'm heading to Gold Canyon, Az. in about a month. I have the old tank out of my BC-65. It isn't pretty but it didn't leak when I took it out and I (hopefully) have no need for it. I used the valve in my replacement. I could bring it out in the motorhome, we plan to be in Az. about Jan. 1 or 2. It will be a bargain, 1900 miles in the motorhome at 7.5 mpg. shipping and handling. Just kidding of course, let me know if you are interested.
Harry says he has tanks on the shelf at the factory. So... My IA is going to order one. I told him do it COD or via credit card and expect it to be weeks or months before we see it.
But if Harry does in fact have them in stock then we may get one as early as next week. Apparently mine is cracked at the threads and the IA says he can't fix it. I said whatever.... I would have thought you could weld in a new pipe bung.
The very motion of the push-pull fuel on-off control is a 90 degree action on the valve. Due to its alignment on the tank, the Taylorcraft main fuel valve works from +45 degrees to -45 degrees, a total of 90 degrees.
There is also a mechanism (a ring with a pin) within the valve that restricts this movement to 90 degrees.
If this mechanism is missing within the valve, then I'd guess your IA is correct. But the valve must be seriously leaking without it, or at least extremely loose in its action. Perhaps that's where the JB is, to make up the difference in this missing piece inside the valve. Is the JB inside the valve?
I'd be interested in learning if this is the missing pin your IA is referring to, that restricts the motion to 90 degrees.
I can pull mine apart for detailed photos if needed.
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