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  • Control Cables

    A while back I posted a wanted add for a cable splicing clamp here on the forum. I had only seen pictures, and had never saw one listed for sale. As luck would have it shortly there after one was posted for sale on Ebay with a make an offer option. I made an offer, and become the proud owner of a vintage cable spicing clamp. Interestingly enough, a second clamp showed up from a different seller on Ebay a couple weeks after the one I bought. Go figure years of never seeing one and 2 in the same month.

    After receiving the clamp I went to work re-learning how to splice cable ends. I had done a set for my Grand Champion BL65 using a home made clamp. I can say the vintage clamp is much nicer to use. I am using instructions from an old Northrup Aviation school text. It has the best pictures and descriptions of the whole process. There is one typo that caused me a little trouble, but I have that sorted out now.

    I am in the process of making a set of new cables for our Model A Taylorcraft. Here is a picture of one of the ends I have done. The only thing left to do is shellacking the serving.
    Attached Files

  • #2
    Re: Control Cables

    Thanks for posting that photo!
    Really nice work.
    Best Regards,
    Mark Julicher

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    • #3
      Re: Control Cables

      Originally posted by Mark Julicher View Post
      Thanks for posting that photo!
      Really nice work.
      Thanks. Before I am finished with the cables I am going to try and have one of my boys help with shooting a video of the process. Here are the instructions I used. Sorry for some of the pages being inverted. It doesn't matter if you print it out.
      Attached Files

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      • #4
        Re: Control Cables

        we should put the manual and do a step by step and put it in the tech section of the forum. Tim
        N29787
        '41 BC12-65

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        • #5
          Re: Control Cables

          That work looks awesome, especially to get the cable so tight around a round "thimble". To add a bit to Tim's idea, picture of the vise too. I've seen home made ones on some resto projects like Jenny's and some "commercial" ones.

          What is this cable for that it has the round eyelet or thimble for?
          Thanks, Mark
          Mark
          1945 BC12-D
          N39911, #6564

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          • #6
            Re: Control Cables

            Originally posted by Mark Bowden View Post
            That work looks awesome, especially to get the cable so tight around a round "thimble". To add a bit to Tim's idea, picture of the vise too. I've seen home made ones on some resto projects like Jenny's and some "commercial" ones.

            What is this cable for that it has the round eyelet or thimble for?
            Thanks, Mark
            Actually this was a cable eye. The thimble is the teardrop shaped end. This was to be the cable that goes between the 2 control wheel sprockets. The eye works well for connecting to the chain. I messed up the other end of this cable, so all it was good for was a picture. For the cable eye you don't want it any closer to the eye, or you can have a premature failure. On the thimble ends you want as close as you can get it.

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            • #7
              Re: Control Cables

              www.blueswallowaircraft.com sells the cable splicing tool and DVD instruction on how to splice a cable.

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