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L2 C-90 upgrade progress

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  • L2 C-90 upgrade progress

    Well I'm well into the upgrade of my L2 to the "Powerful as the Nation" Continental C-90. While I am at it I decided to remove the boot cowl and repaint it and replace the firewall blanket. While I'm at it I'll be replacing most of the "Boeing" fasteners that look pretty well worn out. Dick Huish, I'll be contacting you as soon as I determine how many I need. I hope you still have some.

    So far I have only run into a couple of snags. First is the Tach. The A-65 turns in a CCW rotation and the C-90 turns in a CW rotation. The 65 is accurate at 2050-RPM and 90 should be accurate at 2300-RPM which I believe is the usual cruise RPM. Simple using a "T" drive to reverse the rotation will not do. Someone please correct me if I'm wrong.
    The next glitch is that the exhaust system fits perfectly (I'm not using the starter or generator) except that the heat shroud air inlet for carburetor heat sits directly below the magneto and definitely will not allow any room for the scat hose. It will have to be relocated.

    Finally I'm a little baffled by the baffles (such as they are). My L2 has the cylinders sticking out in the breeze a la prewar and J-3 and my 65 has the little baffles that fit underneath and between the cylinder barrels AND under the cylinder head. while the donor engine from an Aeronca only had the ones between the barrels. Does the 90 require the ones under the heads as well? I have always had a terrible time getting the engine to run warmer. Even on the hottest days of summer at full gross and a long climb the oil temp gauge barely comes off the 100 degree peg (yes I've checked the gauge). So do these little baffles help make the whole thing run cooler or is their function to make whatever cooling takes place more evenly distributed?
    I hope to have the project completed in time for the 4th because I've been asked again by the Alaska Aviation Heritage Museum to display, do fly-bys and give rides in my little warbug at their annual fundraiser BBQ
    Bob Picard
    N48923 L-2B Skis/Wheels
    N6346M Stinson 108-3 Floats/Skis/Wheels
    Anchor Point, Alaska TF#254

  • #2
    Re: L2 C-90 upgrade progress

    The tach issue only applies to the hour recording. The RPM reading will (or will not...) be accurate regardless. (The 2300 rpm tach will record one hour per hour at 2300 rpm whereas the 2050 rpm tach will record 1 hour per hour at 2050.)

    (No expert) I would try to duplicate the baffles from your airframe as closely as possible. (Baffles are an airframe item, not engine.)
    John
    New Yoke hub covers
    www.skyportservices.net

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    • #3
      Re: L2 C-90 upgrade progress

      John,
      Thanks for the response. I was planning to use my old baffles, I was merely curious as to what function those little guys do and how important they are sisnce the last guy didn't use them.
      As for the tach issue, it was not something I had anticipated changing. I don't have a hobbs meter the Tach is my best way of keeping track of the time. Besides if I used the old tach, I would still have to get a "T" drive to reverse the rotation so I'm just going to get a new one.
      Last edited by n6346m; 06-19-2011, 13:45. Reason: spelling
      Bob Picard
      N48923 L-2B Skis/Wheels
      N6346M Stinson 108-3 Floats/Skis/Wheels
      Anchor Point, Alaska TF#254

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      • #4
        Re: L2 C-90 upgrade progress

        Bob,
        I am pretty sure the factory eyebrow style installation did not originally include the little baffles between the heads. But I highly recommend them for best airflow distribution. They will help to avoid having localized hot and cool spots, whether you are flying inhot or cold weather. Also they help ensure that no cooling air is wasted. They will give you the best assurance of positive detonation margins. The C90 is not particularly prone to detonation with 100LL or mogas, but with all the hubub about fuels and possibly changing formulations, you might someday appreciate having those little baffles in place.

        As for your oil temp running too cool, try an oil sump insulator blanket during cold weather. You shouldn't have to worry about your cylinders running to cold, unless you are having valve problems. To learn more about this stuff from the real expert, check out www.mechanicsupport.com

        Finally, about your heat-shroud/magneto interference, please send a photo. We have not run into this one yet.
        Terry Bowden, formerly TF # 351
        CERTIFIED AERONAUTICAL PRODUCTS, LLC
        Consultant D.E.R. Powerplant inst'l & Engines
        Vintage D.E.R. Structures, Electrical, & Mechanical Systems
        BC12D, s/n 7898, N95598
        weblog: Barnstmr's Random Aeronautics
        [email protected]

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        • #5
          Re: L2 C-90 upgrade progress

          they make a reversing adapter drive if you do not want to change your tach, you still need to change the redline on your tach to be compliant.

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          • #6
            Re: L2 C-90 upgrade progress

            Project finished. I just got the 337 signed off late Sunday night and was able to fly for the Alaska Aviation Heritage Museum on the Fourth and the airplane performs very nicely with its new C-90. Now I can quit dieting.
            Bob Picard
            N48923 L-2B Skis/Wheels
            N6346M Stinson 108-3 Floats/Skis/Wheels
            Anchor Point, Alaska TF#254

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            • #7
              Re: L2 C-90 upgrade progress

              This may have just been me. When I ordered a Tach cable for the A-65 on the Baby Ace from Aircraft Spruce they sent me one , then another , Then another ...all kept breaking at the connector(forgot whichone) FINALLY I told them I need a reverse wind on the cable...that fixed it for good, Mind you this did not happen right away...usually after about 30 or 40 hrs.... No flames your mileage may vary based on the cable you have (or for those out there in the past.... had)

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