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Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

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  • Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

    Good thing I stayed around the airport this week; I sure miss Air Venture ; BUt as usual there are things to do : Got this from Andy McAnaul this morning and had phone conversation too!

    Greetings Forrest,
    Its been awhile since we talked or corresponded. I hope you and your
    family are doing well. You are probably aware of this recent incident
    involving a failure of a BC-12D MLG tie strut due to corrosion. An old
    1978 Taylorcraft Aviation Corporation Service Bulletin attempted to address
    this problem, but the FAA has decided to issue an ACS to remind owners and
    operators of the importance to check their structure for potential
    corrosion related problems. I know with on your involvement in the
    Taylorcraft community you of all people appreciate the need to keep on top
    of aging aircraft issues. If you will, please share this ACS as
    appropriate with your club members.

    At this time, the FAA has not made a determination on what type of
    corrective action (if any) should be taken. The resolution of this
    airworthiness concern could involve an Airworthiness Directive action, a
    Special Airworthiness Information Bulletin, or the FAA could determine that
    no action is needed at this time. The FAA’s final determination will
    depend in part on the information received in response to this ACS. As
    described in the ACS, we consider this airworthiness concern as “
    Information”. We are also sending this ACS to AOPA, the TC holder and
    other Taylorcraft type clubs.

    As always, please let me know if you need any additional information, and
    thank you for your help.

    Andy McAnaul/ASW-150
    210-308-3365

    (See attached file: TCraft MLG Tie Strut ACS.doc.docm)

    I have the AWC Sheet here in Alliance. Large file ; unable to attach , will send to Bob & see what he can do. This is the basic information below " IF we just DO SB# 78-110 each annual would sure help.... Date: July 26, 2010


    "FAA Description of Airworthiness Concern": A Taylorcraft BC-12D right main landing gear failed on landing when the landing gear tie strut broke approximately 6 inches inboard from the wheel. Investigation found the tie strut to be internally corroded and the probable contributing factor to the failure. Pictures of the failed tie strut are attached. Taylorcraft Aviation Corporation Service Bulletin No. 78-001 (attached) requires owners to check the strut drain hole for blockage, and to drill a drain hole if one does not exist.
    Request for Information: The FAA requests information regarding known in-service problems or failures of the tie strut found on any Taylorcraft airplanes equipped with landing gear. Please contact ASW-150 with information to include aircraft model and serial number, type of failure to include the location and size of any cracks, corrosion or other problem encountered, and a point of contact name and phone number we can contact for any additional information. The FAA is also interested in any comments from Taylorcraft owners and/or users regarding landing gear tie strut problems or issues. Any replies to the FAA need to be as specific as possible. Please provide specific examples to illustrate your comments/concerns.
    A preliminary risk assessment using the Small Airplane Directorate Airworthiness Directives Manual, Appendix V & VI, resulted in a Safety Risk Factor of 2 – Potential Manufacturer’s Service Information, General Aviation Alert, or Special Airworthiness Information bulletin (SAIB).

    Attachments: *SDR(s)0 *A/IDS0 *SL(s)0 *SAIB0 *FAASR/*NTSBSR0 *AD0 *AMOC0 *RA0

    Notification: FAA 0 *AOPA 1 *EAA 0 Type Club 1 *TC Holder 1 Other:

    Response Requested 10/24/2010: Emergency (10 days) 0 Alert (30 days) 0 Information (90 days) 1

    I WILL ADD MORE AS I GET IT!! bye Forrest
    Last edited by Forrest Barber; 07-27-2010, 09:11. Reason: sp
    Taylorcraft Foundation, Inc
    Forrest A Barber 330-495-5447
    TF#1
    www.BarberAircraft.com
    [email protected]

  • #2
    Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

    hey forrest can you put up the pixs of this too id like to see them i have the same problem on my gear too

    Comment


    • #3
      Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

      Forrest, et.al.
      Andy sent me a copy of the Airworthiness Concern Sheet. I converted this to .pdf format and you can access a copy here on my weblog...
      Terry Bowden, formerly TF # 351
      CERTIFIED AERONAUTICAL PRODUCTS, LLC
      Consultant D.E.R. Powerplant inst'l & Engines
      Vintage D.E.R. Structures, Electrical, & Mechanical Systems
      BC12D, s/n 7898, N95598
      weblog: Barnstmr's Random Aeronautics
      [email protected]

      Comment


      • #4
        Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

        I sent you one too!! Great minds........ thank you for the post. I will of course explain to all about freezing water etc...
        Taylorcraft Foundation, Inc
        Forrest A Barber 330-495-5447
        TF#1
        www.BarberAircraft.com
        [email protected]

        Comment


        • #5
          Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

          Originally posted by Forrest Barber View Post
          I will of course explain to all about freezing water etc...
          We never have to worry about that here in Texas!
          Terry Bowden, formerly TF # 351
          CERTIFIED AERONAUTICAL PRODUCTS, LLC
          Consultant D.E.R. Powerplant inst'l & Engines
          Vintage D.E.R. Structures, Electrical, & Mechanical Systems
          BC12D, s/n 7898, N95598
          weblog: Barnstmr's Random Aeronautics
          [email protected]

          Comment


          • #6
            Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

            Maybe we should resurrect the old project we did on suggested checks for annuals. It would be great to have a sheet listing all of the potential "gotchas" on our planes in a list to use at annual. If it was a "living document" we could continue to add items as people find them.
            If it looks like something that would come up more than once we could put it on the annual and if it looks like a "one time" problem we could have our own "almost a bulletin" for things that would be of value to the rest of the tribe (maybe not safety related but a hidden problem found on someones plane). If it came up on several planes we could let everyone know they should go look at it or in really serious cases it could become an official FAA action.
            At least we could fix most things before they were serious enough to bring the FAA in that could result in another strut type mess.
            If we fix them ourselves we may make the FAA confident enough in us to NOT do something draconian.
            Hank

            Comment


            • #7
              Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

              Is there not suppose to be a moisture drain hole at the bottom of the strut to prevent that from happening?

              Comment


              • #8
                Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                Originally posted by Ragwing nut View Post
                Is there not suppose to be a moisture drain hole at the bottom of the strut to prevent that from happening?
                Mike... yes there is. That is one of the points of the SAIB, but now that the FAA is aware of an airplane that had a failure, this could turn into another fiasco like the struts. Everyone needs to provide feedback on this one.
                Terry Bowden, formerly TF # 351
                CERTIFIED AERONAUTICAL PRODUCTS, LLC
                Consultant D.E.R. Powerplant inst'l & Engines
                Vintage D.E.R. Structures, Electrical, & Mechanical Systems
                BC12D, s/n 7898, N95598
                weblog: Barnstmr's Random Aeronautics
                [email protected]

                Comment


                • #9
                  Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                  well this plane spent over 12 years out side and yes id does freez here in houston heck it snowed the past 2 years and it can get cold here

                  Comment


                  • #10
                    Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                    Thank you Terry & Hank. yes we will keep this one low key if possible. The FAA did not seem to indicate any possilble AD in the future. It is a SB from 1978 and common sense prior to that time. INSPECT< INSPECT.....
                    Taylorcraft Foundation, Inc
                    Forrest A Barber 330-495-5447
                    TF#1
                    www.BarberAircraft.com
                    [email protected]

                    Comment


                    • #11
                      Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                      Thanks Forrest.. I couldn't find mention of the SB 78-001 in my logs, so had my AI check it out and do the SB. Tie struts were fine, but the hole on the left was painted over, so re-drilled it. The right strut has a sleeve on it indicating a previous repair.

                      Again shows that we need an annual check list so these issues are caught early.
                      Dan Brown
                      1940 BC-65 N26625
                      TF #779
                      Annapolis, MD

                      Comment


                      • #12
                        Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                        The recent airworthiness concern sheet issued on the landing gear tie strut failure should be a wake-up call to all of us who own Taylorcrafts. From the discussions I heard at Oshkosh and what I read here on the forum it is obvious that most owners were not aware of the service bulletin on the tie strut, issued in 1978. We, as owners, have a responsibility to keep abreast of the maintenance issues, service bulletins, and airworthiness directives pertaining to our aircraft. Remember, today not many mechanics are familiar with tube and fabric aircraft so it is up to us as owners to be knowledgeable and make sure our maintenance people are aware of the issues. I would urge everyone to obtain the available service bulletins, maintenance and parts manuals, become familiar with them, and make them available to your mechanic.

                        Keep in mind the sequence of events that lead up to the wing strut AD and the strut attach fitting AD :
                        An airworthiness concern sheet was issued addressing the strut issue on April 12, 2007, apparently triggered by the service bulletin from the factory stating that the factory possessed a number of struts with moderate to severe corrosion. That was followed by AD 2007-16-14 with an effective date of August 20, 2007. Remember, there were no recorded Taylorcraft strut failures. (note: I think the AD was probably necessary due to lack of preventive maintenance on most struts).
                        An airworthiness concern sheet addressing the strut attach fitting was issued on August 22, 2007 after the seaplane accident on July 28, 2007. That was followed by a service bulletin from the factory on November 8, 2007 and AD 2008-09-18 with an effective date of June 6, 2008.

                        Now we have an airworthiness concern sheet issued on the landing gear tie struts, as a result of a strut failure.
                        It would not be unreasonable to expect an AD to be issued as a result of the failure.

                        Every owner needs to be proactive, print out and read the airworthiness concern sheet and service bulletin, crawl under their airplane with a piece of safety wire and probe the drain holes to see if the holes are open and if any rust of debris comes out as a result. If as a result of your inspection a lot of debris is discovered run to your mechanic and show him, or her, the documentation and take appropriate action.

                        Trying to be proactive myself, I have a spare set of landing gear legs for my airplane that I have bead blasted, visually inspected and epoxy primed. My next step was to have the tie struts and gear leg tubing x-rayed, cover the legs and install them at the next annual inspection. It appears that the timing on this project was right.

                        For those owners that have non sealed wing struts on their airplanes, most will need to have them inspected again next year (48 month inspection interval). You might want to consider having your landing gear tie struts inspected at the same time, if an AD isn’t issued before then.

                        ----------------
                        Garry Crookham
                        N5112M
                        Tulsa, Ok
                        Last edited by Garry Crookham; 08-05-2010, 18:11.

                        Comment


                        • #13
                          Re: Taylorcraft Tie-Strut Airworthiness Concern 7-27-10

                          excellent suggestions! I had never even thought about them nor has an AI ever mentioned them! I sure will take a close look. Many thanks! JC

                          Comment

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