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  • Gotta be a better way

    I would like to hear any tribal knowledge for mixing Polyspray
    It is a PITA getting the aluminum sludge off the bottom of a Polyspray can mixed into solution prior to shooting.

    Each time we open a new can of Polyspray we have been decanting half of the gallon into an empty can and then attacking the sediment with a stout paint stirring stick. Grab a gob of sludge, put it into the can with the decanted solvent and stir-stir-stir. Repeat process until all sediment is thoroughly mixed. It takes 20 minutes or more each time we open a gallon.

    I suppose I could go to a paint store and beg them to run it through the shaker, but I don't know if that would work very well. Somebody has got to have a better way!
    Best Regards,
    Mark Julicher

  • #2
    Re: Gotta be a better way

    Originally posted by Mark Julicher View Post
    I would like to hear any tribal knowledge for mixing Polyspray
    It is a PITA getting the aluminum sludge off the bottom of a Polyspray can mixed into solution prior to shooting.

    Each time we open a new can of Polyspray we have been decanting half of the gallon into an empty can and then attacking the sediment with a stout paint stirring stick. Grab a gob of sludge, put it into the can with the decanted solvent and stir-stir-stir. Repeat process until all sediment is thoroughly mixed. It takes 20 minutes or more each time we open a gallon.

    I suppose I could go to a paint store and beg them to run it through the shaker, but I don't know if that would work very well. Somebody has got to have a better way!
    There is it's called "Stewart Systems".

    Dan

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    • #3
      Re: Gotta be a better way

      The Stits Poly-Fiber manual actually mentions the "double action paint shaker" down at the paint store.

      In past times, I have scraped out the aluminum sludge and mixed it with MEK until it is a little more liquid than goop, and then mixed it back in the can.
      Taylorcraft : Making Better Aviators for 75 Years... and Counting

      Bill Berle
      TF#693

      http://www.ezflaphandle.com
      http://www.grantstar.net
      N26451 (1940 BL(C)-65) 1988-90
      N47DN (Auster Autocrat) 1992-93
      N96121 (1946 BC-12D-85) 1998-99
      N29544 (1940 BL(C)-85) 2005-08

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      • #4
        Re: Gotta be a better way

        Go to your local paint supply house, they have a mixer that you can use with your cordless drill to mix the Poly spray. They even have a nice pour spout. Tim
        N29787
        '41 BC12-65

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        • #5
          Re: Gotta be a better way

          I have a paint shaker and I leave it on for about 10 min and its ready to go. The other day I had a gal of poly brush in it and was not paying attention and walked away from the machine and was on the far side of the hangar. It started to make a funny sound and by the time I ran to it, it was to late, the can went flying through the air and landed on its top, only to have the top come off and the whole gal of brush all over the floor, now I put bungees around the cage it sits in, so that doesn't happen again.
          Wolf Lake Aircraft Services

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          • #6
            Re: Gotta be a better way

            You might try Sherwin Williams - they have done some for me before. An egg beater from a mixer on a drill works pretty well too.
            Buell
            Last edited by Buell Powell; 12-22-2008, 13:03.
            Buell Powell TF#476
            1941 BC12-65 NC29748
            1946 Fairchild 24 NC81330

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            • #7
              Re: Gotta be a better way

              Try a dry wall mixer.
              TF# 702 Don't be afraid to try something new. Remember amatuers built the ark, professionals built the titanic!

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              • #8
                Re: Gotta be a better way

                I have taken mine down to Home Depot.

                Ryan
                Ryan Newell
                1946 BC12D NC43754
                1953 15A N23JW
                TF#897

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                • #9
                  Another way...

                  I searched on the web using: "homemade paint shaker"...came up with this:



                  Dick
                  Dick Smith N5207M TF#159

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                  • #10
                    Re: Gotta be a better way

                    This is similar to what I have been using, HI-TECH in anchorage and fairbanks have them, cost about 20.00 each. I just hook up a drill to them and mix away for 1-5 minutes depending on how long the can has been sitting. You should also turn the can over once a week to keep it mixed....per a professional painter. Tim

                    N29787
                    '41 BC12-65

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                    • #11
                      Re: Gotta be a better way

                      Take care using a drill over that can of paint, or you may have a booming good time. I use a regular paint shaker. These covering supply companies need to come up with an inexpensive paint shaker that can be purchased or rented. Tom

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                      • #12
                        Re: Gotta be a better way

                        If you get the professional paint stirer, it is sealed, it has a thumb trigger with a pour spout and a relief hole as you pull it open the relief hole opens and then it opens the pour spout. Its not quite as accurate as using a 60cc syringe but its no mess and mixes good enough to get the silver off the bottom. Tim
                        N29787
                        '41 BC12-65

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                        • #13
                          Re: Gotta be a better way

                          If you know you are going to be using the poly-spray soon I would turn the full can upside down one day, then flip it back upright the next.... so on so forth to keep the sludge from being unreasonable. The right before you are going to spray the stuff, take it to the local paint store... it is worth the effort!

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                          • #14
                            Re: Gotta be a better way

                            You'll note, too in the manual that Poly Fiber recommends flipping the cans every month anyway.


                            Bashibazouk AKA Josh Brehm
                            BL-65 #1705
                            TF #910
                            NC47~ South Oaks Aerodrome
                            EAA 1423
                            Winterville, NC

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                            • #15
                              Re: Gotta be a better way

                              Champion Aircraft lost an entire wing of their factory in 1972 using an electric drill to mix paint. Use a shaker or borrow one. It not worth the risk. I was delivivering Citabrias for them just after it happened.

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