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  • w-channel fuselage former

    Does anyone know of a source for this "W" shaped channel?
    I've got about 70 feet of it on my airplane. It holds the fabric off of the fuselage frame and give the fuselage that distinctive T-Craft look.
    The metal is about 0.020" thick. It's held in place with springs.
    I've searched this site without success (maybe I don't know the right name to call it).
    And looking at Rob Lees' restoration site leads me to believe that his airplane uses a different shape (attached differently).
    Mine are not kinked or anything. But cleaning them up looks like a long process. I thought that it just might be easier to replace with new (if available).
    Attached Files
    Tim Hicks
    N96872

  • #2
    Re: w-channel fuselage former

    Aircraft Spruce and maybe Wicks have the stuff. It is not real expensive but you have to do two splices and bend the ends. I annealed the ends before bending ( not a big deal just use a propane torch , I can explain how later). the splce is easy. It is listed on page 56 oh the latest Spruce catalog. $49.5 per 8 ft section.

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    • #3
      Re: w-channel fuselage former

      Yikes, that means something like $500 for the 10 little sticks that I need. I was expecting something more like $1.50 per foot.

      Do you have an ACS part number for it? I cannot find it in their online catalog (nor on Wicks'). And my paper catalogs are at the office.
      Tim Hicks
      N96872

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      • #4
        Re: w-channel fuselage former

        Maybe hit Harbor Freight and get a Soda Blaster. Should clean them up quick, costs about $100 (watch for a 20% off coupon in their flyer and save more) then paint them with some self etching spray pant. When you are done you spent 1/4 the cash and have the blaster for more projects.
        Hank

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        • #5
          Re: w-channel fuselage former

          This is secondary structure, so material substitutions are rather simple to approve if you find a similar material but not the same. Wood is a good option and is original, up thru the 46 models at least.
          Terry Bowden, formerly TF # 351
          CERTIFIED AERONAUTICAL PRODUCTS, LLC
          Consultant D.E.R. Powerplant inst'l & Engines
          Vintage D.E.R. Structures, Electrical, & Mechanical Systems
          BC12D, s/n 7898, N95598
          weblog: Barnstmr's Random Aeronautics
          [email protected]

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          • #6
            Re: w-channel fuselage former

            Tim take it to the local truck wash and have them spray it with truck wheel and tank cleaner wash it off with water and it will be bright like new then paint it like hank said
            Last edited by cvavon; 08-05-2012, 16:22.
            1940 BLT/BC65 N26658 SER#2000

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            • #7
              Re: w-channel fuselage former

              Thanks everybody for some good suggestions.
              I found my paper ACS catalog and found the part number. For future reference, it's 03-46500.
              When I put that number in their online store, it pulls up the right part, but it looks like it's a lot cheaper to buy than previously thought. I think that I'll just buy new pieces because it looks like it will cost less than $50 for the whole airplane.
              Attached Files
              Tim Hicks
              N96872

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