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Like tha man said, if you are having that much trouble there is something wrong. A sharp tap and some tap lube with the right size pilot should cut like butter.
Hank
Make sure that you have a starting tap. That is one in which the end is tapered. It makes getting started so much easier. Once you get started you can go to a bottoming tap if you have to go all the way to the bottom of the hole. A bottoming tap has the blunt end.
If you need to tap a hole make sure you have the correct size hole for the tap you are using. I tried to attach a chart that shows the different size holes for each tap, but the file format was not accepted.
You can do a Google search for "drill tap chart" and see what I am talking about. For a 5/16X24 thread you needed an I letter drill. If you have a chance to go by an industrial supply, they have charts they will often give away.
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