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Brake cable near failure

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  • Brake cable near failure

    Here in the UK, I remove my floorboards every annual to check for FOD, lost pens, pencils, screws and detritus and general condition down there. But I do so mostly to inspect the condition of my brake cables which, as most post-war cable-operated braked Taylorcraft owners know, go around some very small steel pulleys.

    Last year (March 2020) my brake cables were fine.


    This year (March 2021) look what I find! The starboard cable has been quite badly frayed during a year that the aircraft did less than 40 hours. This was a ground-loop waiting to happen.









    To be fair, the component time was about 1000 hours. I will now add a 500-hour replacement strategy to my maintenance program.

    So check your brake cables! (mine are 1/8 diameter).

    An incidental story: Many years ago, a Taylorcraft owner here in the UK had a 3/32 brake cable failure and the gentle ground-loop resulted in no damage. He replaced the failed cable and the very next flight the other one gave way, resulting in a crash through a hedge and a lot of repairs. Moral: If one has failed, the other one won't be far behind, so replace both! I have done so.

    Rob

  • #2
    Last week my port side brake cable failed when setting the parking brake, was trying to see how tight I could get the brakes.

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    • #3
      Rob, my pulleys are Micarta and I have never seen steel. If you posted a picture doesn't look like it made it onto your thread. Thanks for the info, I also pull-up the floorboards for pulley lube, etc.
      Cheers,
      Marty


      TF #596
      1946 BC-12D N95258
      Former owner of:
      1946 BC-12D/N95275
      1943 L-2B/N3113S

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