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  • External Antenna Installation

    I had earlier asked for opinions about external antenna installation and ultimately decided to go with a RAMI (R.A. Miller), AV-534 L. This is a stainless steel external antenna with eight feet of coax cable with BNC type connector and shield and center condutor solder lugs installed. This is a nicely made antenna that includes all the hardware including an extra set of upper and lower insulators.

    My first BC-12D I owned had an external whip, (maybe an ELT antenna by the way it looked), on top of the aircraft and a handheld radio. It had great range and reception.
    My L-2B had the RAMI AV-534 antenna mounted on the bottom of the boot cowl. This had a Microair 760 radio and great range and reception.

    I decided for ease of installation and range in the air I would install the antenna on the bottom of the boot cowl like my former L-2B.

    After consulting with my A&P/IA I constructed a .050 aluminum reinforcement plate that would go inside the boot cowl. After construction it was alodined. See first photo.

    After careful measuring I drilled the holes for the antenna and reinforcement plate. I placed the antenna in the middle of the boot cowl, fore and aft and side to side. There is plenty of clearance inside for the antenna at this mounting point. See second and third photo.

    See fourth interior photo for reinforcement plate sitting over the holes.

    I then marked around the reinforcement plate and removed the paint where the reinforcement plate will mount. This area was alodined. See fifth photo.

    Utilizing thinly spread structural adhesive placed toward the center area of the reinforcement plate I installed the reinforcement plate. I had earlier obtained a bolt, two large washers and a nut the same size as the antenna hole. I used this bolt to clamp down the plate while the structural adhesive cured. I also installed four 8-32 x 1/2" stainless steel screws, washer and locknuts in the mounting holes through the boot cowl and reinforcement plate.

    Once the adhesive had cured I mounted the antenna using the included hardware. I checked continuity between the plate and boot cowl and antenna shield cable and plate and boot cowl. I also used electronic grade silicone adhesive/sealant around the perimeter of the reinforcement plate to keep any junk and moisture out. See sixth photo.

    As my handheld is mounted above the right glovebox, I ran the coax cable up and over the cabin tubing and down the doorpost area, around and under the floor and to the antenna. The eight foot cable that came with the antenna was just about the right length for this installation.

    The seventh and eighth pictures show the exterior with the antenna installed. There is eight inches of clearance between the tip of the antenna and the ground. As I personally would not land in grass tall enough to interfere with the antenna there is plenty of ground clearance for my purposes.

    This was installed under the supervision of my A&P/IA and the appropriate entries made in the aircraft logbook.

    Ground tests were successful and as I am now operating out of class C airspace I had the opportunity to talk to ground, tower and departure and approach, all with no problems. I conducted a couple of quick air tests on 122.80 and 122.70. Both were successful within seconds of my transmitting a request for a radio test. One was over 100 miles away in a bordering state.

    I hope this helps anyone who is considering going this route for an external antenna install.
    Attached Files
    Cheers,
    Marty


    TF #596
    1946 BC-12D N95258
    Former owner of:
    1946 BC-12D/N95275
    1943 L-2B/N3113S

  • #2
    Re: External Antenna Installation

    Very nice write up on your antenna installation, Marty. WE used the same antenna in almost the same location and have been pleased with the significant improvement over the handheld Sporty's and Icom rubber ducky antennas. We moved our antenna location to the co pilot side hoping it would only require half of the floor boards to be removed saving time during inspection, but that has not proved to be much of a time saver.

    The only difficulties we have so far is occasional poor transmit quality when the gear "blanks" the antenna. We notice this on the ground during taxi and in the pattern mostly. It seems the further we are away from the control tower in the air, the better our transmit quality. Overall we are very happy with our new antenna.

    I built a portable box using a MGL Avionics V-10 radio and a motorcycle battery. I will take a photo and post it, as it might interest some trying to get away from the handheld tangle of cords in the cockpit.
    Mike Rice
    Aerolearn
    Online Aircraft Maintenance Courses
    BC12D N95910 Tale Dragon
    TF #855

    Comment


    • #3
      Re: External Antenna Installation

      Marty if you had rounded the corner more you would have reduced the chances of stress cracks developing. The boot cowl is probably .025 3003 and the whip will make it flex. Dick
      TF #10

      Comment


      • #4
        Re: External Antenna Installation

        Dick- take a look at the first picture of the doubler.

        the doubler plate corners are plenty round. no issue there at all

        looks good Marty.

        Comment


        • #5
          Re: External Antenna Installation

          Thanks, guys.

          Dick, it is kind of interesting...my L-2 had the same antenna in the same location but absolutely no reinforcement whatsoever. I'm not sure who installed it but they just mounted it to that thin bootcowl material.
          Cheers,
          Marty


          TF #596
          1946 BC-12D N95258
          Former owner of:
          1946 BC-12D/N95275
          1943 L-2B/N3113S

          Comment

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